1. High-precision control system
Real-time monitoring and feedback: Real-time monitoring of material speed and position through high-precision sensors (such as photoelectric encoders, laser ranging sensors) to ensure the accuracy of cutting length.
Automation program optimization: Optimize the automation program of flying shears to improve the accuracy and stability of shearing.
PLC and servo control: Use PLC or CNC system combined with high-precision encoders and sensors to monitor the speed and position of materials in real time to ensure the accuracy of cutting length.
2. Synchronous cutting technology
Blade and material synchronization: The blade of the flying shear needs to keep moving synchronously with the material during the material movement to ensure a smooth cutting surface. This process relies on high-precision servo motors and transmission systems that can complete the acceleration, deceleration and positioning of the blade within milliseconds.
Dynamic flying shear: The material is sheared in continuous motion without pause, which is suitable for high-speed production lines. The servo motor precisely controls the synchronization of the blade head and material speed, and uses photoelectric or laser tracking systems to correct the position in real time.
3. Optimization of mechanical parts
Eliminate mechanical gap: Eliminate mechanical gap by adding gaskets or repairing archways to ensure smooth operation of the upper and lower tool holders.
High-precision sensors: Use high-precision sensors, such as laser distance sensors and photoelectric encoders, to monitor the length and position of the material in real time to ensure the accuracy of the cutting length.
4. Tool maintenance and replacement
Standardize the replacement cycle of scissors: Formulate a reasonable blade use cycle to avoid problems such as continuous shearing or uneven cutting caused by excessive wear of the blade. After replacing the blade, the gap must be adjusted to the range required by the drawing.
Tool optimization: Use carbide or coated blades to extend life. Automatic lubrication and cooling systems reduce wear, and regular blade rotation or replacement maintains sharpness.
5. Optimization of control means
Real-time monitoring: By real-time monitoring of the shearing process of the flying shear, problems arising in the shearing process can be discovered and solved in a timely manner.
Intelligent lubrication system: Adopt an intelligent dry oil lubrication system to accurately control the oil replenishment of key parts of the flying shear by controlling the timing of oiling to reduce wear.
6. Environment and operation optimization
On-site protection: Strengthen on-site protection measures to ensure the safety of operators and reduce shearing accidents caused by improper operation.
Reduce environmental interference: Install compressed air ducts at the detection port and use compressed air to purge the detection port to remove water mist and slag and reduce environmental interference.
