1. Optimize the control system
High-precision control: Use high-precision servo motors and motion controllers to ensure the accuracy and stability of the shearing process.
Real-time monitoring and feedback: Use high-precision sensors (such as photoelectric encoders, laser distance sensors) to monitor the speed and position of the material in real time to ensure the accuracy of the shearing length.
Dynamic adjustment: Use advanced control algorithms, such as BP neural PID control, instead of conventional PID control to respond to large disturbances faster and keep the system stable.
2. Optimize mechanical components
Reduce mechanical gap: Ensure that the connection between mechanical components is tight and reduce vibration caused by mechanical gap.
High-precision sensors: Use high-precision sensors, such as laser distance sensors and photoelectric encoders, to monitor the length and position of the material in real time to ensure the accuracy of the shearing length.
Optimize tool installation: Ensure that the tool is installed correctly, the fixing screws are tightened, and the blade working gap adjustment device is locked reliably.
3. Shock absorption measures
Shock absorption device: Install shock absorption devices, such as rubber pads or springs, on the flying shear motor and related components to absorb vibration.
Optimize the connection device: Use special connection devices, such as connection devices that eliminate encoder vibration, to reduce the impact of flying shear vibration on the encoder.
4. Environment and operation optimization
Reduce environmental interference: Install compressed air ducts at the detection port, use compressed air to purge the detection port, remove water mist and slag, and reduce environmental interference.
Standardize the operation process: Strictly follow the operating procedures to avoid vibration caused by improper operation.
